Poly(vinylidene fluoride-hexafluoropropylene) polymer electrolyte for paper-based and flexible battery applications

Paper-based batteries represent a new frontier in battery technology. However, low-flexibility and poor ionic conductivity of solid electrolytes have been major impediments in achieving practical mechanically flexible batteries. This work discuss new highly ionic conductive polymer gel electrolytes for paper-based battery applications. In this paper, we present a poly(vinylidene fluoride-hexafluoropropylene) (PVDH-HFP) porous membrane electrolyte enhanced with lithium bis(trifluoromethane sulphone)imide (LiTFSI) and lithium aluminum titanium phosphate (LATP), with an ionic conductivity of 2.1 × 10−3 S cm−1. Combining ceramic (LATP) with the gel structure of PVDF-HFP and LiTFSI ionic liquid harnesses benefits of ceramic and gel electrolytes in providing flexible electrolytes with a high ionic conductivity. In a flexibility test experiment, bending the polymer electrolyte at 90° for 20 times resulted in 14% decrease in ionic conductivity. Efforts to further improving the flexibility of the presented electrolyte are ongoing. Using this electrolyte, full-cell batteries with lithium titanium oxide (LTO) and lithium cobalt oxide (LCO) electrodes and (i) standard metallic current collectors and (ii) paper-based current collectors were fabricated and tested. The achieved specific capacities were (i) 123 mAh g−1 for standard metallic current collectors and (ii) 99.5 mAh g−1 for paper-based current collectors. Thus, the presented electrolyte has potential to become a viable candidate in paper-based and flexible battery applications. Fabrication methods, experimental procedures, and test results for the polymer gel electrolyte and batteries are presented and discussed

Paper-Based Flexible Lithium-Ion Batteries

Paper-based flexible batteries have a wide range of applications in paper-based platforms, including in paper electronics, packaging, product displays, greeting cards, and sensors. This poster will present lithium-ion batteries using flexible paper-based current collectors. These current collectors were fabricated from wood microfibers that were coated with carbon nanotubes (CNT) through an electrostatic layer-by-layer nanoassembly process. The use of paper-based current collectors provides flexibility and improved electrode adhesion. Electrodes were fabricated by casting thin layers of lithium titanium oxide, lithium cobalt oxide or lithium magnesium oxide on the conductive paper. Half-cell and full-cell devices were fabricated and tested. The results show that the presented batteries use reduced mass loading of carbon nanotubes (10.1 μg/cm2) compared to CNT film based batteries. Experimental capacities of the half-cell devices were measured to be 150 mAh/g for lithium cobalt oxide, 158 mAh/g for lithium titanium oxide, and 130 mAh/g for lithium magnesium oxide. Device designs, fabrication processes of paper-based current collectors, electrodes, and batteries, and further experimental results, including solid electrolytes, will be presented

Electrospun Nanofibers for Label-Free Sensor Applications

Electrospinning is a simple, low-cost and versatile method for fabricating submicron and nano size fibers. Due to their large surface area, high aspect ratio and porous structure, electrospun nanofibers can be employed in wide range of applications. Biomedical, environmental, protective clothing and sensors are just few. The latter has attracted a great deal of attention, because for biosensor application, nanofibers have several advantages over traditional sensors, including a high surface-to-volume ratio and ease of functionalization. This review provides a short overview of several electrospun nanofibers applications, with an emphasis on biosensor applications. With respect to this area, focus is placed on label-free sensors, pertaining to both recent advances and fundamental research. Here, label-free sensor properties of sensitivity, selectivity, and detection are critically evaluated. Current challenges in this area and prospective future work is also discussed

V2O5/Graphene Hybrid Supported on Paper Current Collectors for Flexible Ultrahigh-Capacity Electrodes for Lithium-Ion Batteries

An ultrahigh-capacity, flexible electrode made with vanadium pentoxide/graphene (with a specific capacity of 396 mAh/g) supported on paper-based current collectors has been developed. The ultrahigh-capacity graphene-modified vanadium pentoxide is fabricated by incorporating graphene sheets (2 wt %) into the vanadium pentoxide nanorods to improve the specific capacity, cycle life, and rate capability. This active material is then incorporated with the paper-based current collectors [carbon nanotube (CNT)–microfiber paper] to provide flexible electrodes. The flexible current collector has been made by depositing single-wall CNTs over wood microfibers through a layer-by-layer self-assembly process. The CNT mass loading of the fabricated current collectors is limited to 10.1 μg/cm2. The developed electrodes can be used to construct the flexible battery cells, providing a high-capacity/energy and rechargeable energy storage unit for flexible electronic devices

Paper-Based Lithium-Ion Battery

poster abstractLithium-ion batteries have a wide range of applications including present day portable consumer electronics and large-scale energy storage. Realization of these batteries in flexible, light-weight forms will further expand the usage in current and future innovative electronic devices. Lithium titanium oxide (Li4Ti5O12), lithium magnesium oxide (LiMn2O4) and lithium cobalt oxide (LiCoO2) materials have been consistently studied for application in high capacity batteries, and thus considered in the devices that are presented in the poster. Carbon nanotube (CNT) coated wood microfiber papers are used as current collectors, which provide high surface area, flexibility, and texture of paper, with low CNT utilization (10.1μg/cm2). The CNT microfiber paper is fabricated by layer-by-layer (LbL) nano-assembly of CNT over cellulose microfibers. Results from paper-based half-cell batteries show capacities of 130 mAh/g for LiMn2O4, 150 mAh/g for LiCoO2, and 158 mAh/g for Li4Ti5O12 at C/5 rate. These results are comparable with metallic electrode based cells. The fabrication of CNT microfiber paper, assembly of batteries, experimental methods, and results are presented and discussed

Synthesis of V2O5/Single-Walled Carbon Nanotubes Integrated into Nanostructured Composites as Cathode Materials in High Performance Lithium-Ion Batteries

Vanadium pentoxide (V2O5)-anchored single-walled carbon nanotube (SWCNT) composites have been developed through a simple sol–gel process, followed by hydrothermal treatment. The resulting material is suitable for use in flexible ultra-high capacity electrode applications for lithium-ion batteries. The unique combination of V2O5 with 0.2 wt.% of SWCNT offers a highly conductive three-dimensional network. This ultimately alleviates the low lithium-ion intercalation seen in V2O5 itself and facilitates vanadium redox reactions. The integration of SWCNTs into the layered structure of V2O5 leads to a high specific capacity of 390 mAhg−1 at 0.1 C between 1.8 to 3.8 V, which is close to the theoretical capacity of V2O5 (443 mAhg−1). In recent research, most of the V2O5 with carbonaceous materials shows higher specific capacity but limited cyclability and poor rate capability. In this work, good cyclability with only 0.3% per cycle degradation during 200 cycles and enhanced rate capability of 178 mAhg−1 at 10 C have been achieved. The excellent electrochemical kinetics during lithiation/delithiation is attributed to the chemical interaction of SWCNTs entrapped between layers of the V2O5 nanostructured network. Proper dispersion of SWCNTs into the V2O5 structure, and its resulting effects, have been validated by SEM, TEM, XPS, XRD, and electrical resistivity measurements. This innovative hybrid material offers a new direction for the large-scale production of high-performance cathode materials for advanced flexible and structural battery applications

Thermoplastic polyurethane flexible capacitive proximity sensor reinforced by CNTs for applications in the creative industries

Wearable sensing platforms have been rapidly advanced over recent years, thanks to numerous achievements in a variety of sensor fabrication techniques. However, the development of a flexible proximity sensor that can perform in a large range of object mobility remains a challenge. Here, a polymer-based sensor that utilizes a nanostructure composite as the sensing element has been presented for forthcoming usage in healthcare and automotive applications. Thermoplastic Polyurethane (TPU)/Carbon Nanotubes (CNTs) composites are capable of detecting presence of an external object in a wide range of distance. The proximity sensor exhibits an unprecedented detection distance of 120 mm with a resolution of 0.3%/mm. The architecture and manufacturing procedures of TPU/CNTs sensor are straightforward and performance of the proximity sensor shows robustness to reproducibility as well as excellent electrical and mechanical flexibility under different bending radii and over hundreds of bending cycles with variation of 4.7% and 4.2%, respectively. Tunneling and fringing effects are addressed as the sensing mechanism to explain significant capacitance changes. Percolation threshold analysis of different TPU/CNT contents indicated that nanocomposites having 2 wt% carbon nanotubes are exhibiting excellent sensing capabilities to achieve maximum detection accuracy and least noise among others. Fringing capacitance effect of the structure has been systematically analyzed by ANSYS Maxwell (Ansoft) simulation, as the experiments precisely supports the sensitivity trend in simulation. Our results introduce a new mainstream platform to realize an ultrasensitive perception of objects, presenting a promising prototype for application in wearable proximity sensors for motion analysis and artificial electronic skin

Fabrication of Submicron Thermosetting Carbon Nanotube-Epoxy Fibers Using Electrospinning

Recently epoxy-based nanocomposites are gaining tremendous attention in many structural applications such as those in aerospace, automotive and motorsports. This research represents a new approach to fabricate submicron thermoset epoxy filaments enhanced with carbon nanotubes (CNT), through optimized curing followed by an electrospinning process. The optimized curing process is based on the uniform mixing of CNT with epoxy, and partial curing of the CNT/epoxy mixture with the hardener through a thermal treatment without adding any plasticizers or thermoplastic binders. Later the fibers have been made by electrospinning of the semi-cured mixture. Fig 1 shows the fabrication process of the described filaments. The key goal is to make the thermosetting epoxy without adding any thermoplastic to keep the integrity and quality of the fibers. The diameters of these filaments can be tuned between 100 nm to 500nm. Further, the CNT structure has been aligned inside the filament structure by the presence of the electrostatic field during the electrospinning process results in better stability and smaller diameters for the fibers. The fabricated filaments show that adding a low amount of CNT in the epoxy structure, better structural, electrical and thermal stability, has been achieved

Electrospun Thermosetting Carbon Nanotube–Epoxy Nanofibers

This paper represents the process of fabrication and characterization of submicron carbon nanotube (CNT)–epoxy nanocomposite filaments through an electrospinning process. Electrospinning is one of the most versatile, inexpensive, and environmentally well-known techniques for producing continuous fibers from submicron diameter all the way to tens of nanometer diameter. Here, electrospinning of submicron epoxy filaments was made possible by partial curing of the epoxy by mixing the hardener and through a thermal treatment process without the need for adding any plasticizers or thermoplastic binders. This semicuring approach makes the epoxy solution viscous enough for the electrospinning process, that is, without any solidification or nonuniformity caused by the presence of the hardener inside the mixture. The filaments were spun using a CNT/epoxy solution with a viscosity of 65 p using 16 kV and a collector distance of 10 cm. The diameter of these filaments can be tuned as low as 100 nm with adjustment of electrospinning parameters. By incorporating a low amount of CNT into epoxy, better structural, electrical, and thermal stabilities were achieved. The CNT fibers have been aligned inside the epoxy filaments because of the presence of the electrostatic field during the electrospinning process. The modulus of the epoxy and CNT/epoxy filaments were found to be 3.24 and 4.84 GPa, respectively. The presence of the CNT can lead up to 49% improvement on modulus. Accordingly, using a commercially available epoxy suitable for industrial composite productions makes the developed filament suitable for many applications

Polymer Electrolytes and Paper-Based Current Collectors for Flexible Lithium Ion Battery Applications

Paper-based flexible devices represent a new frontier in electronics technology. The research has focused on the fabrication of the lightweight, and flexible paper-based lithium ion batteries. A lithium ion battery relies on the interplay of multiple components. These components themselves, as well as the processes used to create them, need to be adjusted and modified in order to achieve a fully flexible lithium ion battery. These components include the electrode current collector, active material, and electrolyte. By modifying these components to be fully flexible and resistant to damages caused by deformation, a fully flexible battery can be achieved. Herein, the paper-based platform utilized is key to provide flexibility for the battery components. The goal of this work not only focused on the creation of a paper-based flexible battery to be used as an integrable energy storage system for flexible devices, but also on developing methodologies and processes that can advance the emerging area of paper-based electronics, where different functional units must be fabricated within a single paper substrate. The key to make effective paper-based batteries, is to achieve a highly conductive paper structure as the base. In this work, conductive nanomaterials including carbon nanotubes (CNT) and graphene were used to fabricate conductive paper, where wood microfibers were coated with layers of these nanomaterials via layer-by-layer nanoassembly. These fibers were then combined into paper sheets. The resulting paper offers a conductive and porous base for electronic devices that utilized only small quantities of CNT or reduced graphene oxide (rGO) to provide length resistances of 468 Ω/cm and 74.6 Ω/cm, respectively for each fabricated conductive paper. Flexible lithium ion batteries were then made by using CNT paper-based electrodes and a solid polymer gel electrolyte. The electrodes were made by deposition of lithium active materials over the conductive paper and where shown to be flexible, durable, and light weight. With respect to he electrolyte, a new type of gel electrolyte based on PVDF-HFP was fabricated to overcome problems related to the use of liquid electrolytes in flexible batteries. This gel, which provides a high electrolyte uptake (450% by weight), was made by infusing both liquid and ceramic electrolytes inside a polymer gel structure and demonstrated conductivity up to 10-4S/cm. The paper-based battery developed with these new materials has a comparable capacity to commercial batteries and represents a flexible and light weight alternative. The use of ultra-high capacity lithium compounds as cathode materials, such as vanadium pentoxide (with theoretical capacities of 440 mAh/g) in conjunction with rGO-paper as a stand-alone electrode (with a reversible capacity 546 mAh/g) were also explored and results will be discussed. This research has led to the development of a novel method of making a fully flexible lithium ion batteries, using paper-based current collectors, leak proof polymer gel electrolytes and ultra-high capacity lithium ion active materials. Thus, flexible high conductive paper-based current collectors, polymer-gel electrolytes, vanadium based ultra-high capacity cathode electrodes, and graphenebased stand-alone paper-based anodes have been developed and tested